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2018414subsequent calculation was based on the principle of input clinker cooling air fuel water injection and output clinker temperature secondary and tertiary Air excess air and cooler radiation of clinker from the grate cooler. 3.1.1 Cooler Input The cooler clinker input is considered as 1 kg which is taken as the basis for the mass.
Materials2020226the empty grate to pass the cooling air a second time this time below the fresh hot clinker. One 1400 td unit is in operation in Germany using JetRing technology. With less than 1.6 Nm 3 kg cooling air extremely low clinker temperatures have been reported. The crucial problems of this solution are intermediate transport and storage.
Materials20191115The grate cooler clinker temperature drop to 110 clinker strength of 3 d remain in 32 mpa In addition the grate bed on the red river phenomenon has been completely eliminated there is no longer because of the grate cooler cooling effect is poor causing grate cooler equipment fault or belt burnout and other accidents.
Materials20186211. The dimensions of the clinker cooling room are equal to the dimensions of one stage in grate cooler i.e. height of room is 0.6 m and width of room is 1.8 m. 2. The mass flow rate of air and clinker is constant and equal to 30 kgsec 10. 3. The flow of air and clinker are parallel see Fig.1. 4.
MaterialsEffect Of Cooling Rate And Na2O Content On The Char 2012322The cooling rate from 190 of the clinker w it h o u t NaO was varied in t wo ways quenching in a i r and slow cooling at 20min
Materials2018123ing bars fitted above the stationary air distribution system effectively convey mix and shear the clinker while at the same time preparing the clinker for efficient exposure to the cooling air. A further benefit to this separation is that gradual wear of the bars has no effect on cooler operation and thermal efficiency stays high.
MaterialsThe clinker discharged from the rotary kiln enters the rotary cooler and is rapidly quenched with water from 1400C to 600C. The clinker subsequently passes through the roll crusher which produces grain sies 50 mm. Finish cooling from 600C to the ultimate temperature of approx. 100C is performed on the vibrating grate with air.
MaterialsThis invention relates to clinker cooling and more particularly to the rapid air quenching of Portland cement clinker. It has especially to do with the cooling of cement clinker containing a proportion of magnesium oxide at a rate sufficiently rapid to cause at least a substantial proportion of the liquid phase to solidify without crystalliation as an undercooled liquid or glass in which
Materials20191115The grate cooler clinker temperature drop to 110 clinker strength of 3 d remain in 32 mpa In addition the grate bed on the red river phenomenon has been completely eliminated there is no longer because of the grate cooler cooling effect is poor causing grate cooler equipment fault or belt burnout and other accidents.
MaterialsThe clinker discharged from the rotary kiln enters the rotary cooler and is rapidly quenched with water from 1400C to 600C. The clinker subsequently passes through the roll crusher which produces grain sies 50 mm. Finish cooling from 600C to the ultimate temperature of approx. 100C is performed on the vibrating grate with air.
MaterialsIt is necessary to obtain the depth information of a cement clinker for distributing the cooling air in a grate cooler reasonably. Considering the hightemperature in the grate coolera meshcandidatebased online 3D measurement method was proposed to reconstruct
MaterialsThe air entering the final cooling compartment l 24 which is also heated in passing through the clinker on the rear or discharge end portion of the grate 2 but to a lesser ldegree than the air entering the precooling chamber 23 since the temperature of the clinker has been reduced in passing through the precooling compartment 23 passes into
Materials1 CLINKER COOLER 2 CLINKER COOLER Reduce clinker temperature from approx 1400 o C to approx 100 200 o C The heat of the incoming clinker is recuperated in the secondary air of Kiln An efficiency of incoming clinker heat usually lies within 65 75 3 Clinker Cooler Type 1 Grate Cooler Cross flow heat exchange through clinker bed with cold air
MaterialsThis invention relates to clinker cooling and more particularly to the rapid air quenching of Portland cement clinker. It has especially to do with the cooling of cement clinker containing a proportion of magnesium oxide at a rate sufficiently rapid to cause at least a substantial proportion of the liquid phase to solidify without crystalliation as an undercooled liquid or glass in which
Materials201938feature of this clinker cooler is very effective In the direction of conveyance of the clinker transport tracks move to and fro above the static aeration floor. The rows of transport tracks are installed at a particular distance to each other. Between them the cooling air enters the bed of clinker. The required width of the
MaterialsHigh maintenance costs are also associated with conventional cement cooling technologies as regular maintenance is required to prevent caked and solidified material build up inside and outside the tower. Lastly there is a negative environmental impact on air emissions from the dusty mill house and contaminated water from the cooling process.
MaterialsFigure 3.8.18 shows a chart of optimied cooling air distribution for a typical eightcompartment reciprocating grate cooler. The first five compartments including quench compartment supply secondary air and tertiary air if applicable compartments 5 through 8 cool the clinker to a final temperature of approximately 100C.
Materials2016525The cooling effect in green roofs using palm oil clinker as drainage layer was also investigated. The analysis of heat gains were conducted in order to evaluate the cooling effect of the green roof using CLTDCLFSCL method. The use of palm oil clinker as drainage layer in green roofs system could possibly reduce the waste material produced by
MaterialsThe air flow through the clinker purges fines from the clinker bed to the surface of the clinker. The Coanda Wing technology achieves the purging effect with minimum air flow and improved heat transfer between clinker and cooling air for maximum cooling and recuperation.
Materials1 CLINKER COOLER 2 CLINKER COOLER Reduce clinker temperature from approx 1400 o C to approx 100 200 o C The heat of the incoming clinker is recuperated in the secondary air of Kiln An efficiency of incoming clinker heat usually lies within 65 75 3 Clinker Cooler Type 1 Grate Cooler Cross flow heat exchange through clinker bed with cold air
MaterialsClinker cooling FULLER CO Patent This invention relates to clinker cooling and more particularly to the rapid air quenching of Portland cement clinker. It has especially to do with the cooling of Get Price. Effect of cooling rate and Na2O content on the character of
MaterialsUS2137158A US177634A US17763437A US2137158A US 2137158 A US2137158 A US 2137158A US 177634 A US177634 A US 177634A US 17763437 A US17763437 A US 17763437A US 2137158 A US2137158 A US 2137158A Authority US United States Prior art keywords clinker grates cooling air bed Prior art date 19371201 Legal status The legal status is an assumption and is not a legal conclusion.
MaterialsThe air principle of grate cooler in cement kiln cement . The operation of grate cooler in cement kiln is to control the thickness of material layer adjust the cooling air volume to meet the cooling effect of clinker improve the heat recovery efficiency maintain a stable and high second or third air temperature and ensure the dust collection of kiln head and safe operation of conveying
Materials2012411i.e. mass flow rate of cooling air cooling air temperature mass flow rate of clinker and grate speed through simulated air and clinker temperature profiles. It was found that the energy efficiency and energy recovery efficiency can be increased by an the average of 2.3 and 1.6 respectively while the exergy efficiency and exergy the
Materials2018117recirculate hot air. Numerous examples of correct and incorrect air cooler layouts are shown for the engineers consideration. HOT AIR RECIRCULATION BY AIR COOLERS I. HISTORY Commercial dry air cooling dates back to 1930. The first designs were single face vertical tubes with fan in the vertical plane forcing air through the bundle Figure 1a.
MaterialsFigure 3.8.18 shows a chart of optimied cooling air distribution for a typical eightcompartment reciprocating grate cooler. The first five compartments including quench compartment supply secondary air and tertiary air if applicable compartments 5 through 8 cool the clinker to a final temperature of approximately 100C.
MaterialsBasically the task of the clinker cooler is to use the supply of cooling air to return the heat content of the clinker leaving the rotary kiln back to the rotary kiln process as fully as possible in the form of high temperature combustion air and to cool the clinker to such an extent that when it leaves the cooler there is no problem with its
MaterialsAddress: High and New Industrial Zone, Kexue Revenue, High and New Technology Industrial Development Zone, Zhengzhou, China
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